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(Avro Baby... pg.3)


COVERING THE WINGS:
This was the first undercambered wing I'd built. I applied glue stick to the entire underside of the wing and laid it upside down on the building board. After gently placing the tissue over the structure I placed my knife handle in the center of the wing, parallel with the leading edge, and rolled it back and forth like I was rolling out pizza dough. Then I just ran my fingers around the outer edges to smooth out any lumps.

COVERING THE FUSELAGE:

I cut out a template from copier paper with the words “AVRO” and “AVRO BABY” on it. White enamel paint used to spray-paint the lettering onto the tissue before covering.
Glue stick was used to attach all tissue, and the excess was trimmed from the edges with a small emery board.
Once everything was trimmed and dried overnight, it was sprayed with water and allowed to dry. The front section was then painted silver. The landing gear and cabane struts were painted gunship grey, and the inter-plane struts painted brown. Finally, the whole model was given a coat of clear gloss dope.This photo shows everything laid out and ready for assembly:


DETAILING:

The rivets were done by sharpening the end of a .060 aluminum tube and pressing the end into the balsa. It produces a rounded area surrounded by a depressed ring which simulates rivets or screw heads.

Exhaust pies were made from a drinking straw. I selected one from a juice box because the size is closer to scale. One end of each exhaust pipe was cut square, and the other at an angle. They were painted “gunship grey” and glued in place.

Panel separations were done by dragging a pin across the wood surface.

The prop blades were salvaged from the broken carved prop. Don’s book has a chart showing what the tip angle should be for a given prop diameter and P/D ratio. I used that info to set the blades into the hub.

Rigging wires are monofilament fishing line. I poked small holes at the appropriate locations using a pin, pushed the filament into the holes, and secured it with a tiny drop of CA glue.
 


CONCLUSION:

Finished weight was a bit over 27 grams without the motor. With a wing area of 62.5 square inches, the wing loading is 0.43 grams per inch. That's just a tenth of a gram more than Don recommends for Peanut Scale planes.
 
If I add 25% more for the motor the weight goes up to 34 grams and the wing load jumps to .54 grams per square inch. I doubt I’ll use that much rubber.
 

If I were to build this model again I'd take the time to make better wood selections, sand the nose down a little more, lighten up the landing gear, and thin out the wheels more.
 
   


CREDITS:

Most of the techniques I used here were from Don Ross’s book Rubber Powered Model Airplanes. If you don’t have one, spend the fifteen dollars and get it. I think you’ll find it useful.

If I encountered problems, I could always count on the guys at the SFA Forum. They are (by callsign) : Smallfly, Jernst, Duco Guru, Iron Mike, Andyjbj, WCarneyTX, DLThompson, Faif2d, Bruce-Ter, Tomthbomb, Ta152h, Applehoney, Thomuz, Planesjimmycam, Ed Toner, Hoogie007, JoshuaF, Ron Dagenais, Tobgun, Arnold Rimmer, Ericgoedkoop, Tim the Inspector and Ffrubguy.

Also thanks to Thayer Syme, Mike Stuart and Dave Livesay for their fine websites. Thayer’s got some great tips, and Mike is doing a chapter by chapter article on how to build a stick and tissue model (which I have studied many times). Dave’s site has tons of free plans.

My apologies if I’ve left anybody out.

-Joe (call sign "Super64" in the SFA Forum)


   


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