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"Knock it Off"
LG Setup

by John Ernst
Nov 16, 2004


I HATE bending wire!. It doesn't make a difference if it's a prop hook, cabane strut reinforcement, tailwheel assembly, or landing gear stiffener... I hate it. I've never been able to get my finished product to take on the nice clean profile that's drawn on the plan. It's never symmetrical, never lays flat, never has the correct bend angle. Can you tell I have a problem?

So, I'm always looking for other ways to attach landing gear.

When I was working on my Sopwith Triplane, Mike Taylor suggested using magnets to secure a removable cowl - allowing easy access to the electric motor. What a great idea! It worked like a charm - three magnets held the cowl in place, and with a slight twist the cowl broke free of the surprisingly strong bond.



I'm currently working on a Nakajima Ki-27 "Nate" for the Diels "Pacific Theater of Operations" Cook-Up on the FFCU site. This airplane has a fixed gear setup with sculpted wheelpants. There are 4 different LG options on the plan, each calling for a bent wire framework - except for one. Guess which one I chose?


The wireless setup has an extended 'tongue' from the LG leg that inserts into a slot in the wing made by two wing riblets. Although this would be a secure connection, I felt that a rough landing (not that it would ever happen!) could make the LG legs snap off and damage the wing. My little modification uses magnets to secure the LG, creating a 'knock-off' set up that will give way before damage occurs. This also allows removal of the LG entirely for flight, if I wish.

The magnets I used are from a company called "FORCEFIELD". They are 1/8" diameter, by 1/16" thick, and surprisingly strong. Here's the link:
http://www.wondermagnets.com/cgi-bin/edatcat/WMSstore.pl


 
To start with, the LG legs are built up of several layers of 1/16" sheet, and then sanded to a streamlined shape.
 
Each leg is covered with an outer 'skin' to cover the wheel.
 
   
 
             
     
 
       

The 'tongue' I mentioned earlier can be seen in the photo below. I had to remove the tongue and sand the top of the LG leg smooth to create a base to insert the magnets.
 
     


On the wing, the 1/16" slot for the LG tongue had to be widened and filled with sheet balsa - also to create a base for the magnets. In hindsight, I should have made the width of the wing base at least 3/32" - not 1/8," which is the same width as the magnets. When drilling the holes for the magnets, the wood just split apart. Luckily, it was sandwiched between the two riblets.

 


So, I located two holes for the magnets in the wing, and inserted a pair of magnets into each hole, allowing only one of the two to penetrate into the balsa sheet. By inserting the pair, it helped insure that the magnetic polarity was correct. I used thick Cya to attach the magnets. This setup isn't pretty, but it works. You can see the second magnet sticking up above the surface of the sheetwood.
 
 
 
     
       
 



After this was dry, I colored the tops of the exposed magnets with a red "Sharpie" marker (because the ink doesn't stick to the metal), lined up my LG leg in the correct location, and placed the LG leg over the magnets to transfer the red dot to the leg. The photo shows the dots enhanced, but you get the idea. all you need to do is get the holes lined up.
 
 
     
             
Drill the holes in the LG leg, insert the magnet - making sure you keep the polarity correct. I added glue into the holes, then placed the leg over top of the magnets that were sticking up above the wing surface, and popped the leg in place. I then separated the LG from the wing to allow the glue to dry.
 


In the two photos below you can see the completed attachment setup.

 
 
     
 



The hardest part of the whole procedure was sanding the wing / LG Leg attachment to the correct angle so the legs are perpendicular to the ground because of the wing dihedral.

 
       
     




Finally, the LG leg is rough shaped and prepared for final sanding.
   


 
 
   
         
               


I'm pleasantly surprised at how well this setup appears to work. The LG is very strong front to back, although somewhat less strong, or wobbly, from side to side. That is to be expected with the magnets set up in tandem as I have done. If they were to be set in a triangular pattern it would be even stronger, but there begins to be a weight penalty. I also believe it would be over-kill. The object for me was to make a 'break-away' LG set up, and if you make the connection too rigid, you've defeated the purpose.


If anyone has any questions or comments, I can be reached at...

jjernst@verizon.net

Good luck - give it a try!



john ernst